|
|
|
|
|
SPECIALIZED PRODUCTION SERVICES CONVEYORIZED PACKAGING & ASSEMBLY We will evaluate your packaging and assembly requirements to identify the most cost effective production methods. Large production requirements usually are better suited for utilizing conveyors for assembly efficiencies. We assemble and package millions of jewelry boxes, pen boxes and amenity kits annually. We have 12 conveyors throughout our shops to assist us in production assembly and packaging services.
Our eyelet insertion capabilities are ready to handle large or small production requirements. If eyelet accuracy and economy are important to your assembly, let us show you how our eyelet attachment services can be of value to your company. We utilize nine (9) state of the art Electro- Air Stimpson Model 83 eyelet insertion machines. Our conveyorized production lines are set up to produce up to 50,000 button and eyelet insertions per shift. These machines are adaptive and can be modified to handle the majority of eyelet requirements.
BAND SEALING - VACUUM TRIM & BAG LOADERSOur band sealing is accomplished by utilizing two automated high production band-sealing machines that will seal and trim virtually any width polybag. Our two machines are, APM Errich HCBS High Speed Continuous Band & Vacuum Trim Sealers. Our band sealers are portable and can seal and trim most of the modern polybag packaging materials such as PE, PP, PVC and poly-cello These extremely efficient, high-speed conveyorized sealers allow us to share with our customers our sealing cost efficiencies.
When you have high volume bag insertion requirements, we will evaluate your production requirements and take into consideration the best methods for completion. If your requirements are large enough, we would consider ordering polybags on wickets. We also would consider the use of our 20 available bag loaders, to maximize our cost efficiencies. The cost benefit of utilizing wicketed bags is to increase the speed of insertion due to the design of the bag’s opening. The use of wicketed bags in combination with bag loaders allows the bag to be opened with air pressure with the mouth of the bag being held open by guide arms. Utilizing wicketed bags and bag loaders, filling is quick and easy for the operators, minimizing the production time for insertion and keeping the insertion cost competitive. The last step is sealing the polybag, we offer automated continuous band sealing and trimming services. (Please refer to Band Sealing information above for more detailed information and benefits). Our shrink wrapping department consist of five 16” x 20” semi- automatic Eastey L Bar sealers with power film unwind and film inverting heads utilizing an Eastey ET20 tunnel. At a second location we have an Eastey 16” x 10” L Bar Sealer and a shrink wrap heat tunnel.
We utilize quality “Cryovac” shrink film, which has excellent heat properties for quality shrinking capacity. We have production experience with high volume shrink-wrap packaging with production capabilities of up to 7,000 to 10,000 packagers per shift.
SADDLE STITCHING & MACHINE COLLATION We provide booklet saddle stitching and flat stitching services utilizing 3 Electric Bostitch saddle stitch machines with a maximum capacity of a ¼ inch stitch along with numerous manual-stapling machines to service customer requirements . MACHINE COLLATIONFor large collation requirements we can utilize our “Standard” 12 station Tower collating machine with Microprocessor technology automatically sensing and preventing misfeeds and doubles. We can run different paper sizes from 5”x 8” to 12”x 18” with weights of stock from 11 lb. To 110 lb. utilizing an automatic receding floor stacker. We can also utilize a combination of manual and machine collation as requirements warrant.
| |||||||||||||||
|
Copyright © 2003 The Arc
of Oneida-Lewis Chapter, NYSARC. All rights
reserved. |
